English 
Français 
Español 
Русский 
العربية
Português
Single Billet Heating Furnace With Hot Log Shear
The single billet heating furnace with hot log shear is used to recycle aluminum scrap to make new billet. With its reasonable furnace structure, good seal and insulation and high efficiency, this machine makes quality billet with proper length according to actual needs.
Technical information
Billet length: 6-8m
Billet diameter: φ70-φ406mm
Fuel: natural gas, LPG and coal, etc.
Heating temperature: 450-520℃
Production rate: 90-200 second/time
Control system: imported PLC, touch screen control, man-machine interface, long-distance control and technical update
Energy consumption: 11-14m3/ton (LPG for reference)
Supporting equipment: extrusion press, hot shear (vertical or horizontal type)
Strengths: increase yield by 5-8%, save energy by 25%.
The single billet heating furnace with hot log shear matches with the extrusion machine and the billet length is adjustable at any time.
Technical Parameters
|
Aluminum Rod Dia. (mm) |
φ114 |
φ178 |
φ228 |
φ305 |
|||
|
External Size (mm) |
2100×480×260 |
2200×490×260 |
2500×500×270 |
2600×500×270 |
|||
|
Aluminum Rod Length (mm) |
6000-8000 |
||||||
|
Preheated Section Length (mm) |
4000 (max. temperature 200℃) |
||||||
|
Heated Section Length (mm) |
A. 2700-6900 (temperature in 4 zones: 200℃-580℃) B. 1500-2400 (temperature in 2 zones: 200℃-580℃) |
||||||
|
Fuel Heat Value (kcal/m3) |
LPG: 22000 Natural gas: 8500 Coal: 1200 |
||||||
|
Gas Supply Pressure (kpa) |
60-80 |
||||||
|
Rising Surface Temperature (℃) |
15℃ above room temperature |
||||||
|
Burning Capacity of Natural Gas (m3/h) |
Max. |
40 |
70 |
96 |
118 |
||
|
Min. |
16 |
20 |
24 |
31 |
|||
|
Burning Capacity of LPG (m3/h) |
Max. |
13 |
25 |
37 |
45 |
||
|
Min. |
6 |
8 |
17 |
19 |
|||
|
Consumption for Continuous Production (m3/ton) |
Natural gas: 28-40 LPG: 11-18 |
||||||
|
Temperature Control |
Full automatic heating control |
||||||
|
Initial Heating Period (min.) |
20 |
||||||
|
Shear Length (mm) |
250-500 |
250-750 |
350-800 |
350-1000 |
|||
|
Max. Shear Capacity (ton) |
76 |
123 |
170 |
251 |
|||
|
Max. Shear Pressure (kg/cm2) |
200 |
||||||
|
Shear Length Tolerance (mm) |
±2 |
±3 |
|||||
|
Total Power (kw) |
33 |
52 |
86 |
91 |
|||
|
High Pressure Pair Vane Pump (set) |
2 |
||||||
|
Stock Rack and Transmission |
By gear motor with duplex chain |
||||||
|
Feeding Station and Transmission |
By hydraulic motor with duplex chain and gearbox |
||||||
|
Operation Mode |
Manual/ travel automatic/automatic |
||||||
|
Motor Input Voltage |
380V AC |
||||||
|
Control Box Input Voltage |
220V AC/24V DC |
||||||
|
Electro-magnetic Valve |
220V AC |
||||||
|
Control Signal |
24V DC |
||||||
|
Power Frequency (Hz) |
50 |
||||||
|
Speed of Cooling Water (L/min.) |
50 |
||||||
|
Pressure of Cooling Water (kg/cm2) |
1.5 |
||||||
|
Max. Water Temperature (℃) |
30 |
||||||
|
Volume of Hydraulic Oil (L) |
600 |
800 |
900 |
900 |
|||
Note: The technical parameters above are only for your reference. Finalized details are subject to final contract.
As a professional single billet heating furnace with hot log shear manufacturer and supplier based in China, Alumall Material & Machine Co., Ltd also provides aging furnace, extrusion die heating furnace, aluminium annealing furnace, etc., which feature reliable quality and stable performance. Located in Foshan city, our company has access to convenient air, sea and land transportation. This guarantees lower transportation fees, reducing our production costs and saving customers on shipping charges. If you are interested in any of our furnaces, please feel free to contact us. The staff at Alumall Material & Machine Co., Ltd looks forward to working with you.
Alumall Material & Machine Co., Ltd
Add: 18#, Chuangye 1 Rd, Sanshui, Foshan, China
Tel: +86-757-87710953
Fax: +86-757-87719953
Mob: +86-13929943381/18144769953
Email: alumall@126.com
-
-
- Short Billet Heating Furnace The short billet heating furnace applies to billet heating in non-uniform temperature. The heating area is divided into two or three zones. The chamber length ranges from 8 to 12 meters......
-
-
-
- Vacuum Varying Pressure Nitriding Furnace The vacuum varying pressure nitriding furnace offers big load capacity and low cost for heat-treatment. Low vacuum varying pressure technology is used in the nitriding process......
-
-
-
- Hot Top Billet Casting Machine Machine type: there are 2 types, hydraulic type and charger type. The maximum quantity of billet on the hot top is up to 130 Pcs......
-
-
-
- Homogenizing Furnace The homogenizing furnace is used to enhance the quality of aluminum profile products. Internal elements of aluminum billet (e.g. Mg2Si and Fe) will be uniform after treatment......
-